In the field of modern machining, the Angle head, as an important machine tool accessory, can significantly expand the processing capacity of the machine tool, improve processing efficiency and ensure accuracy. With its unique design and excellent performance, HSK100A-145 Angle head stands out among many Angle head products and has become a high-quality choice for many machining enterprises.
First, excellent product performance
(1) High-precision positioning and transmission
The HSK100A-145 Angle head uses advanced manufacturing processes and high-precision components to ensure its high-precision positioning during work. The internal transmission system has been carefully designed and optimized, and the transmission precision is high, which can effectively reduce the processing error and ensure the processing quality. For example, in precision mold processing, complex profiles and high-precision hole position coefficients can be accurately boring and milling to meet the strict requirements of mold accuracy.
(2) Strong torque output
This product maximizes the torque output of the small Angle head and has a twist of 18Nm, which is suitable for a variety of high-intensity cutting processes. Whether it is processing alloy steel with higher hardness, or rough machining with large cutting amount, it can be easily dealt with. In the processing of auto parts, for some parts that require strong cutting, such as the processing of engine blocks, the HSK100A-145 Angle head can stably output torque to ensure the smooth processing.
(3) Good speed adaptability
It can work stably at different speeds, and the peak speed of the factory design can reach 6000 RPM, which can meet the needs of different processing processes. When milling aluminum alloy and other materials at high speed, high speed can be achieved to achieve efficient processing and improve surface quality; In some processing that requires less speed but requires more torque, it can also run stably to ensure the processing effect.
Second, multiple comparative uses
(1) Comparison with other interface Angle heads
Compared with the common BT interface Angle head, the HSK100A interface has better rigidity and accuracy retention. The short cone structure and double-sided positioning mode of HSK100A enable it to maintain a more stable state when rotating at high speed, and is more suitable for high-precision and high-speed machining scenarios. For example, in the processing of aerospace parts, the precision and surface quality requirements are extremely high, and the HSK100A-145 Angle head can play its advantages, while the BT interface Angle head may be slightly inferior in accuracy and stability.
(2) The application difference of different clamping methods
The Angle head adopts ER20 chuck, which has good clamping accuracy and reliability, and is suitable for clamping tools with small diameter, and has excellent performance in precision hole machining, micro-parts milling and so on. Compared with other clamping methods such as hydraulic chuck, ER20 chuck cost is lower, more convenient to replace the tool, although the clamping force may be slightly less than the hydraulic chuck, but for most of the small and medium cutting force processing scenarios are fully competent. For example, in the processing of electronic parts, it is necessary to frequently replace small diameter tools for fine processing, and the convenience of ER20 collet is highlighted.
(3) Applications on different machine types
HSK100A-145 Angle head is suitable for a variety of machine tools, in the machining center, it can achieve multi-angle milling, drilling, tapping and other processing operations, expand the processing range of the machining center, reduce the number of workpiece clamping, improve processing efficiency and accuracy. On the gantry milling machine, large workpieces can be processed efficiently, such as the cavity processing of large molds and the side processing of large mechanical structural parts. Compared with the use of small drilling and tapping centers, the advantages of large torque and good rigidity can be played on large processing equipment to achieve strong cutting of large workpieces.
Third, the embodiment of high cost performance
(1) Initial procurement cost advantage
In the same type of Angle head products with the same specifications, the price of HSK100A-145 Angle head has a certain competitiveness. Although it has excellent performance, but the price is not high, for some limited budgets but have certain requirements for processing accuracy and efficiency of the enterprise, is a good cost-effective choice. Compared with some imported high-end Angle head brands, its price is moderate or even lower, but it can meet most of the conventional processing needs.
(2) Long-term use cost considerations
From the long-term use point of view, its high precision and high reliability reduce the scrap rate and equipment failure rate during the processing, and reduce the production cost. High-quality materials and manufacturing processes ensure the service life of the Angle head, reduce the frequency of replacement, and reduce equipment maintenance costs. Moreover, due to its good performance, it can improve the processing efficiency, shorten the processing cycle, thereby increasing the production efficiency of the enterprise, and from the perspective of comprehensive cost, the cost-effective advantage is obvious. For example, in mass-produced parts processing enterprises, using the HSK100A-145 Angle head can reduce the processing cost per unit of product while ensuring product quality.
The HSK100A-145 Angle head shows its unique value in the field of machining with its excellent product performance, diverse application scenarios and high cost performance. Whether it is for the pursuit of high precision precision machining enterprises, or focus on cost-effective mass production enterprises, it is a reliable and choice of high-quality Angle head products. With the continuous development of machining technology, it is believed that it will play an important role in more fields, helping enterprises to improve the processing level and market competitiveness.
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